HERC CONTROL

Glass manufacturing / SMARTCO

Consistency starts in the furnace.

SmartCo predictive control for furnace level, temperature and glass conditioning. Coordinate the variables that shape a stable process and consistent product quality.

Discuss your process
PROCESS OVERVIEW / 01Glass production process and SmartCo control applicationsExplore the control loops

THE CONTROL CHALLENGE

Small process variations can travel a long way.

Furnace level fluctuations and temperature disturbances can affect downstream glass quality. SmartCo brings these interacting control objectives into focus, from the furnace to conditioning.

INSIDE THE PROCESS

Where SmartCo takes control.

03 CONTROL AREAS
Glass production process and SmartCo control applications
SmartCo Glass application diagram View full size
01

Furnace level

Maintain a stable glass level as production conditions change.

02

Furnace temperature

Manage temperature variability and disturbances in the furnace.

03

Conditioning temperature

Support more consistent thermal conditions downstream.

Furnace level and temperature control diagram

A CLOSER LOOK

Main furnace control

Level and temperature are the two main furnace control loops described in the Glass application overview.

View furnace diagram

REPORTED APPLICATION RESULTS

A clearer picture of performance.

>50%

Glass level variability reduction

>70%

Product reject reduction

>50%

Glass & conditioning temperature variability reduction

Reported results are not guaranteed outcomes for every installation. Results depend on operating conditions, baseline and project scope.

BEYOND THE NUMBERS

Designed for everyday operation.

  • More consistent product quality
  • Lower energy use
  • Higher production potential
  • Reduced furnace temperature disturbances

LET’S TALK ABOUT YOUR PROCESS

Explore SmartCo for Glass.

Bring your control challenge. We’ll discuss the next step.

Contact the team